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Combustible Dust & Static Electricity Q&A

  •   I have an application where we blast new carbon steel parts in a large wheel blast machine using steel shot. The steel is slightly “pickled” but not oily. The dust collection system is approximately 100 ft away and has several elbows. The dust collector sees moderate loading (55 gallon drum a day) of fine metal powder. The old dust collector caught fire twice and the replacement went two years and then caught fire for unknown reasons. The unit is grounded and I don’t think static charge is an issue. Can there be an exothermic reaction with steel dust/air/moisture?

    Answered May 10th, 2011 by Expert: Dr. Vahid Ebadat

    It is likely that an exothermic reaction was the ignition source for the fuel in the dust collector. Of the two types of fuel – steel dust, and oil – it is more likely that the oil was the fuel and also [indirectly] the ignition source. It is well-known that “partial oxidation” of hydrocarbons is exothermic – leading to an increase in temperature – and can lead to the formation of aldehydes which have low auto-ignition temperatures. For acetaldehyde, the AIT is 175 °C, and a thick layer of oily dust can prevent escape of the heat that results from the “partial oxidation”. To prevent recurrence of fire, you may consider either: (1) discharge the accumulated dust into water, or (2) minimize accumulation of oily dust by frequent removal from the dust collector and deposit the dust in water prior to storage, transport, and/or disposal.

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